{"id":2746,"date":"2020-02-05T15:55:47","date_gmt":"2020-02-05T15:55:47","guid":{"rendered":"http:\/\/141.23.68.248\/wp\/?page_id=2746"},"modified":"2021-01-25T10:08:56","modified_gmt":"2021-01-25T10:08:56","slug":"reverse-osmosis-plant","status":"publish","type":"page","link":"http:\/\/141.23.68.248\/wp\/?page_id=2746","title":{"rendered":"3. Seawater Reverse Osmosis Plant"},"content":{"rendered":"<p style=\"text-align: justify;\"><strong>Motivation<\/strong><\/p>\n<p style=\"text-align: justify;\">The world population is rising by also rising withdrawal of freshwater for agriculture, industry and domestic uses. Thereby is the problem, that only 3% of the planets water resources are available freshwater. The other water resources are seawater with different salinity. [1] One way to provide additional fresh water: <strong>Desalination<\/strong>. Water desalination can be a promising and viable solution to provide fresh water from seawater or brackish water in rural or urban areas. The form of desalination with the highest market share is the <strong>reverse osmosis<\/strong> (RO), accounting for about 65% of global desalination capacity. Known disadvantages of RO systems especially for the treatment of seawater are the higher energy demand and the deposition of brine. [2] Hence is the assumption, that the failure rate by seawater RO units are higher than of brackish water RO units. According to the assumption the focus will be lead on<strong> seawater RO plants<\/strong>.<\/p>\n<p style=\"text-align: justify;\"><strong>Principle of a RO plant<\/strong><\/p>\n<p style=\"text-align: justify;\">The principle idea of a RO plant is to separate via diffusion water and salt with a <strong>semipermeable membrane<\/strong> inside a pressure vessel (RO unit) and is shown in figure 1. A highpressure pump installed in front of the RO unit is needed to provide osmotic pressure on the feed. To minimize blockage of the membrane a pre-treatment unit is installed to remove particulates. Afterwards a post-treatment unit is needed for disinfection.<\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-3131\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant-1024x406.jpg\" alt=\"basic-components-of-a-reverse-osmosis-plant\" width=\"1024\" height=\"406\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant-1024x406.jpg 1024w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant-300x119.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant-520x206.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant-740x293.jpg 740w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/basic-components-of-a-reverse-osmosis-plant.jpg 1940w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><br \/>\n<em>Figure 1: Flow chart of RO plant system (own representation)<br \/>\n<\/em><\/p>\n<p style=\"text-align: justify;\">The whole system is based on the<strong> sensitivity of the membrane<\/strong> for scaling, fouling, oxidation damage, etc. In general, it is observed that RO membrane and water tower represent the <strong>major parts of embodied energy<\/strong> (EE) in the life cycle analysis of RO plants. [2] So, in the following the <strong>RO module as the main subcomponent<\/strong> in the system including the seawater membrane is considered. Figure 2 shows the typical RO module structure including the material properties.<\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-3133\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane.jpg\" alt=\"scheme-membrane\" width=\"943\" height=\"635\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane.jpg 943w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane-300x202.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane-520x350.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Scheme-Membrane-740x498.jpg 740w\" sizes=\"auto, (max-width: 943px) 100vw, 943px\" \/><\/a><em><br \/>\nFigure 2: RO module indicating main components and its dimensions (own representation)<br \/>\n<\/em><\/p>\n<p style=\"text-align: justify;\">For the production of a fully constructed RO module a RO casing, the membrane, a permeate spacer and a feed spacer is needed.<\/p>\n<p style=\"text-align: justify;\"><strong>General characteristics<\/strong><\/p>\n<p style=\"text-align: justify;\">The typical RO plant has a <strong>life cycle period of 20 years<\/strong> and are generally sensitive about the feed pressure, the feed water composition, the recovery rate and the temperature especially in the RO unit. [2] Every<strong> three to five years the membranes<\/strong> of the RO unit<strong> should be replaced<\/strong>. [3] There has also been made the assumption that two RO units are working parallel, because of the maintenance strategy. If one RO unit is maintained, the other can still provide fresh water for the community. As in Assignment 2 before the different design options are different seawater-membranes of the brand Filmtec, which have all different performance designs, shown in Table 1.<\/p>\n<p style=\"text-align: center;\"><em>Table 1: Different design options of Filmtec membranes<\/em><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-full wp-image-3146 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options.jpg\" alt=\"design-options\" width=\"1013\" height=\"226\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options.jpg 1013w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options-300x67.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options-520x116.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/design-options-740x165.jpg 740w\" sizes=\"auto, (max-width: 1013px) 100vw, 1013px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><em>Table 2: Dimensions of different options ([4],[5],[6],[7], 2020)<\/em><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Dimensions.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-3147 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Dimensions-300x136.jpg\" alt=\"dimensions\" width=\"300\" height=\"136\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Dimensions-300x136.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Dimensions-520x236.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Dimensions.jpg 535w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><em>Table 3: Volume of the RO module options<\/em><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Volume.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-3148 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Volume-300x93.jpg\" alt=\"volume\" width=\"300\" height=\"93\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Volume-300x93.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Volume-520x161.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Volume.jpg 702w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>In the following there is a focus on the membrane option 1.<\/p>\n<p><strong>Environmental costs of Option 1<br \/>\n<\/strong><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #ff0000;\"><em><span style=\"color: #000000;\">Table 4: Environmental cost parameter of option 1<\/span><br \/>\n<\/em><\/span><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-full wp-image-3202 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs.jpg\" alt=\"environmental-costs\" width=\"772\" height=\"438\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs.jpg 772w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs-300x170.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs-520x295.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Environmental-costs-740x420.jpg 740w\" sizes=\"auto, (max-width: 772px) 100vw, 772px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><em>Table 5: Embodied Energ<\/em><em>y (EE) of Option 1<\/em><strong><br \/>\n<\/strong><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Embodied-Energy.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-3207 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Embodied-Energy-300x83.jpg\" alt=\"embodied-energy\" width=\"300\" height=\"83\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Embodied-Energy-300x83.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/Embodied-Energy.jpg 422w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p><strong>Considered maintenance actions and monetary costs<br \/>\n<\/strong><\/p>\n<p style=\"text-align: center;\"><em>Table 6: considered maintenance actions and monetary costs<\/em><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/maintenance-actions-RO1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-3164 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/maintenance-actions-RO1-300x92.jpg\" alt=\"maintenance-actions-ro\" width=\"300\" height=\"92\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/maintenance-actions-RO1-300x92.jpg 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/maintenance-actions-RO1-520x159.jpg 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/maintenance-actions-RO1.jpg 609w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p style=\"text-align: justify;\"><strong>NM<\/strong> means a new membrane for the system, which happens every 3 to 5 years. <strong>PPF and cleaning<\/strong> means the cleaning of the RO unit and the pre- and postfilter exchange, which has to be done every year. The <strong>renewal<\/strong> of the whole system has to be done every 20 years. The expected downtime and the costs are estimated by engineered experience. The different interventions because of maintenance are visualized in a timeline below.<\/p>\n<p><strong>Intervention timeline<br \/>\n<\/strong><\/p>\n<p><a href=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO.png\"><img loading=\"lazy\" decoding=\"async\" class=\" size-large wp-image-3194 aligncenter\" src=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO-1024x169.png\" alt=\"tineline_ro\" width=\"1024\" height=\"169\" srcset=\"http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO-1024x169.png 1024w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO-300x50.png 300w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO-520x86.png 520w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO-740x122.png 740w, http:\/\/141.23.68.248\/wp\/wp-content\/uploads\/2020\/02\/tineline_RO.png 1247w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n<p><span style=\"color: #ff0000;\"><em><span style=\"color: #000000;\">Figure 3:\u00a0 Maintenance interventions timeline<\/span><\/em><br \/>\n<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"color: #ff0000;\"><span style=\"color: #000000;\">It is important here to keep in mind that the Reverse Osmosis Plant just has an life time of 20 years. In the<strong><a href=\"http:\/\/141.23.68.248\/wp\/?page_id=2732\"> integration<\/a><\/strong> of the whole system it faces a total life span of 100 years. So, after 20 years there will be in the following a renewal of the whole system with da downtime of 7 days and total costs of 120.000 \u20ac as described before in table 6. <\/span><br \/>\n<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><strong>Literature<\/strong><\/p>\n<p>[1]: <a href=\"http:\/\/easyponic.com\/water-footprint-hydroponics\/\">http:\/\/easyponic.com\/water-footprint-hydroponics\/<\/a>, last checked: 10.02.2020<\/p>\n<p>[2]: Cherif, Habib and Belhadj, Jamel (2018): Sustainable Desalination Handbook. Environmental Life\u00a0\u00a0 Cycle Analysis of Water Desalination Processes; Chapter 15, Online at:\u00a0<a href=\"https:\/\/www.sciencsdirect.com\/book\/978012892408\/sustainable-desalination-handbook\">https:\/\/www.sciencedirect.com\/book\/978012892408\/sustainable-desalination-handbook<\/a>. Last checked: 10.02.2020<\/p>\n<p>[3]: <a href=\"https:\/\/www.best-osmosis-systems.com\/ro-maintenance\/\">https:\/\/www.best-osmosis-systems.com\/ro-maintenance\/<\/a>, last checked: 10.02.2020<\/p>\n<p>[4]: datasheet for the membrane SW30-2540: <a href=\"https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm\">https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm<\/a>. Last checked: 10.02.2020<\/p>\n<p>[5]: datasheet for the membrane SW30XLE-400i: <a href=\"https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm\">https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm<\/a>. Last checked: 10.02.2020<\/p>\n<p>[6]: datasheet for the membrane SW30ULE-400i: <a href=\"https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm\">https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm<\/a>. Last checked: 10.02.2020<\/p>\n<p>[7]: datasheet for the membrane SW30XHR-400i: <a href=\"https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm\">https:\/\/www.lenntech.com\/products\/membrane\/sea\/general\/reverse-osmosis-desalinationmembranes.htm<\/a>. Last checked on: 10.02.2020<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Motivation The world population is rising by also rising withdrawal of freshwater for agriculture, industry and domestic uses. Thereby is the problem, that only 3% of the planets water resources are available freshwater. The other<a class=\"read-more\" href=\"http:\/\/141.23.68.248\/wp\/?page_id=2746\">Continue reading<\/a><\/p>\n","protected":false},"author":49,"featured_media":0,"parent":3177,"menu_order":0,"comment_status":"closed","ping_status":"open","template":"","meta":{"footnotes":""},"class_list":["post-2746","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/pages\/2746","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/users\/49"}],"replies":[{"embeddable":true,"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2746"}],"version-history":[{"count":16,"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/pages\/2746\/revisions"}],"predecessor-version":[{"id":3220,"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/pages\/2746\/revisions\/3220"}],"up":[{"embeddable":true,"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=\/wp\/v2\/pages\/3177"}],"wp:attachment":[{"href":"http:\/\/141.23.68.248\/wp\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2746"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}